CALIFORNIA REGIONAL WATER QUALITY CONTROL BOARD

CENTRAL VALLEY REGION

ORDER NO. 98-183

WASTE DISCHARGE REQUIREMENTS

FOR

TARTARIC MANUFACTURING CORPORATION, INC.

PLANT #2

CLASS II SURFACE IMPOUNDMENTS

NEWMAN PLANT

STANISLAUS COUNTY

 

  1. Tartaric Manufacturing Corporation, Inc. (hereafter Discharger) owns and operates Tartaric Plant #2 Class II Surface Impoundments. The facility was previously regulated by Waste Discharge Requirements (WDRs) Order No. 97-196 in conformance with Title 27 California Code of Regulations (CCR) Division 2 Subdivision 1 (hereafter Title 27). The Discharger submitted a Report of Waste Discharge on 2 July 1998 requesting construction of two additional Class II surface impoundments and one settling basin, and approval of an engineered alternative to the prescriptive requirements of surface impoundment liners.
  2. The facility is at 2155 Hills Ferry Road in Newman, California. This property is described by Assessor's Parcel Number 49-40-04 in Section 16, T7S, R9E, MDB&M. The elevation of the site is 70 feet above mean sea level, and is on the western side of the San Joaquin Valley as shown on Attachment A, which is incorporated herein and made a part of this order.
  3. The facility consists of five Class II surface impoundments as shown on Attachment B which is incorporated herein and made a part of this Order. Ponds 1, 2, and 3, have been constructed and the discharger proposes to construct two additional Class II surface impoundments, ponds 4 and 5, and a solid removal basin that includes two concrete compartments.
  4. About 100,000 gallons per day (gpd) of process wastewater are discharged to the surface impoundments from August to March resulting in 21 million gallons per year of wastewater.
  5.  

    WASTES AND THEIR CLASSIFICATION

  6. The discharge, especially after evaporative concentration, poses a significant threat to water quality. Therefore, the discharge is a ‘designated waste' and as such must be discharged to a Class II surface impoundment as required by Title 27.
  7. The Report of Waste Discharge described the waste as containing water, potassium sulfate, small amount of lees (semi-solid by-product from making wines) and small amount of calcium hydroxide.
  8.  

    DESCRIPTION OF THE SITE

  9. The beneficial uses of the ground water beneath the site are: industrial, municipal, domestic and agricultural supply. There are 16 wells within 5,000 feet of the site. Water from these wells is used for domestic, agricultural and industrial supply.
  10. Surface water drainage from the site generally trends eastward and is tributary to the San Joaquin River. Unnamed, dry creek beds and the Newman Wastewater Channel lie between the site and the San Joaquin River (approximately 3 miles east of the site).
  11. The facility receives less than 10 inches of precipitation per year. The mean evaporation rate is greater than 47 inches per year.
  12. The topography of the site is on the flat lying plain in the Central Valley basin. Geologically, the site lies within the western boundary of Great Valley geomorphic province. The uppermost stratigraphic sequence of this province consists of coalescing low alluvial fans and river flood plain deposits.
  13. The nearest active Holocene fault is the Ortigalita Fault, which is 5.6 miles away. The threat of ground rupture at the site is highly unlikely.
  14. The 24-hour, 1,000 year storm event at the Los Banos station, approximately 21 miles south of the plant, is 3.21 inches.
  15. There are at least three occurrences of groundwater beneath the site: (1) the unconfined aquifer, (2) the confined aquifer, and (3) the water within consolidated rocks.
  16. The unconfined aquifer occurs in unconsolidated deposits above the Corcoran Clay and has moderate to large water yielding Holocene to Pleistocene sediments. This unconfined aquifer is the most extensively developed aquifer in the Modesto-Merced area, yielding water to domestic, irrigation, industrial, and public-supply wells. Well yields are as large as 4,500 gallons per minute (gpm), with a median of approximately 2,000 gpm. In the area of the site, wells commonly yield 1,500 gpm. Groundwater movement is eastward and southeastward towards the San Joaquin River
  17. The confined aquifer occurs in the unconsolidated deposits below the Corcoran Clay. The bottom of the confined aquifer is likely at the top of the Miocene-Pliocene Mehrten Formation (approximately 800 - 1000 feet below ground surface). Wells perforated in the confined aquifer below the confining Corcoran Clay (approximately 140 to 190 feet below ground surface) have similar yields as the unconfined aquifer. Groundwater movement is likely to east and southeast towards the valley trough. Water quality is not well known within the confined aquifer.
  18. Lastly, the water within consolidated rocks is likely confined. Little is known about the water-bearing zones within the consolidated rocks. Likewise, the movement of groundwater and water quality is also unknown in this hydrologic unit.
  19. The Discharger has constructed four monitoring wells with depth to groundwater from land surface ranging from 8 to 10 feet. Based on one sampling event in March 1998, water quality for these wells ranged from: chloride, 149-392 mg/l; sulfate, 95-167 mg/l; TDS, 947-1805 mg/l; electric conductivity, 1480-2820 m mhos/cm.
  20.  

    DESCRIPTION OF SETTLING BASIN

  21. The Discharger proposes to settle out the settleable solids from the process water in a concrete basin prior to entering a filter press and then the Class II surface impoundments. The wastewater contains suspended and dissolved solids from lees processing to produce calcium tartrate. The settling basin will be northeast and adjacent to the existing Pond 1.
  22. The basin will consist of two parallel compartments each with a capacity of about 25,000 gallons and will have a decant line into the diatomaceous earth filter press. Effluent from the filter press will be piped to the evaporation ponds.
  23. The design will consist of a 40 mil thick PVC liner followed by a layer of 6 oz/yd2 thick non-woven geotextile. A 4 to 6 in thick layer of 3/4 inch diameter round drain rock will be placed above the geotextile layer. A layer of concrete will be installed above the drain rock. A leachate collection and recovery system (LCRS) equivalent to the LCRS under the current Class II surface impoundments will be constructed.
  24.  

    DESCRIPTION OF CLASS II SURFACE IMPOUNDMENTS

  25. The capacity of pond 1 is 2.5 acre-feet and ponds 2 and 3 are 25.0 acre-feet each. These ponds are lined with an engineered alternative to the prescriptive liner requirements defined under Title 27. The surface impoundments were constructed with an outer layer of 40-mil HDPE synthetic liner, a geonet leachate collection system, and a 40-mil HDPE synthetic inner liner. The leachate collection and recovery system (LCRS) drains to a sump where leachate is pumped back to the surface impoundment.
  26. Each pond has a "pan type" lysimeter leachate detection system placed one foot below the synthetic liner system sump, which discharges drainage to the LCRS manholes. These lysimeters are constructed with a geonet and 40-mil synthetic liner below the surface impoundment bottom liner.
  27. The Discharger proposes an alternative to the prescriptive liner requirements for the lower component of the liner system for the new Class II surface impoundments. The alternative design for ponds 4 and 5 will be the same as the existing ponds with an outer layer of 40-mil HDPE synthetic liner, a geonet leachate collection system, and a 40-mil HDPE synthetic inner liner. The new Class II surface impoundments will also have "pan type" lysimeters leachate detection system as described in Finding 22. Both of these Class II surface impoundments will have a capacity of 40 acre feet.
  28.  

    ENGINEERED ALTERNATIVE

  29. The Discharger's RWD dated 5 September 1997 proposed an alternative to the prescriptive liner requirements for the lower component of the liner systems for the Class II Surface Impoundments. The discharger stated that the liner systems meet the requirements of an engineered alternative under Section 20080 of Title 27 to provide equivalent water quality protection to the prescriptive liner standard. The engineered alternative was approved by the Board in Order No. 97-196, adopted 19 September 1997.
  30.  

    CEQA AND OTHER CONSIDERATIONS

  31. The action to revise WDRs for this facility is exempt from the provisions of the California Environmental Quality Act, (Public Resources Code, Section 21000, et seq.), in accordance with Title 14, CCR, Section 15301.
  32. This Order implements
    1. the Water Quality Control Plan for the Sacramento River and San Joaquin River Basin, Third Edition;
    2. the prescriptive standards and performance goals of Title 27 of the California Code of Regulations (CCR), effective 18 July 1997, and subsequent revisions.

     

    PROCEDURAL REQUIREMENTS

  33. All local agencies with jurisdiction to regulate land use, solid waste disposal, air pollution, and to protect public health have approved the use of this site for the discharges of waste to land stated herein.
  34. The Board notified the Discharger and interested agencies and persons of its intention to adopt the waste discharge requirements for this facility.
  35. In a public hearing, the Board heard and considered all comments pertaining to this facility and discharge.

 

IT IS HEREBY ORDERED that Order No. 97-196 is rescinded and it is further ordered that Tartaric Manufacturing Corporation, Inc., and its agents, assigns and successors, in order to meet the provisions contained in Division 7 of the California Code of Regulations adopted thereunder, shall comply with the following:

 

A. DISCHARGE PROHIBITIONS

  1. The discharge or storage of ‘hazardous waste' at this facility is prohibited. For the purposes of this Order, the terms ‘hazardous waste' and ‘designated waste' are as defined in Division 2 of Title 27 of the CCR.
  2. The acceptance of any off-site waste for discharge at this facility is prohibited. Waste disposed at these Class II Surface Impoundments shall be limited to waste generated at this facility and from the on site leachate collection systems.
  3. The discharge of solid waste or liquid waste to surface waters, surface water drainage courses, or groundwater is prohibited.
  4. The discharge of waste from the surface impoundments is prohibited, except as specified in Discharge Specification B.15.
  5. The discharge of wastes which have the potential to reduce or impair the integrity of containment structures or which, if commingled with other wastes in the unit, could produce violent reaction, heat or pressure, fire or explosion, toxic by-products, or reaction products which, in turn:
    1. require a higher level of containment than provided by the unit,
    2. are ‘restricted hazardous wastes', or
    3. impair the integrity of containment structures,

is prohibited.

B. DISCHARGE SPECIFICATIONS

General Specifications

  1. The treatment or disposal of waste shall not cause pollution or a nuisance as defined in the California Water Code, Section 13050.
  2. Objectionable odors originating at this facility shall not be perceivable beyond the limits of the pond areas.
  3. Wastes shall only be discharged into, and shall be confined to, the Class II surface impoundments and the settling basin specifically designed for their containment.
  4. Prior to the discharge of waste to a waste management unit, all wells within 500 feet of the unit shall have sanitary seals which meet the requirements of the Stanislaus County Health Department or shall be properly abandoned. A record of the sealing and /or abandonment of such wells shall be sent to the Board and to the State Department of Water Resources.
  5. The Discharger must obtain a waiver from waste discharge requirements for land application of settled solids from the settling basin.
  6.  

    Protection From Storm Events

  7. Waste management units shall be designed, constructed and operated to prevent inundation or washout due to flooding events with a 100-year return period.
  8. Precipitation and drainage control systems shall be designed, constructed and maintained to accommodate the anticipated volume of precipitation and peak flows from surface runoff under 100-year, 24-hour precipitation conditions.
  9. Annually, prior to the anticipated rainy season, any necessary erosion control measures shall be implemented, and any necessary construction, maintenance, or repairs of precipitation and drainage control facilities shall be completed to prevent erosion or flooding of the site.
  10.  

    General Class II Surface Impoundment Construction

  11. Surface impoundments and related containment structures shall be constructed and maintained to prevent, to the greatest extent possible, inundation, erosion, slope failure, washout, and overtopping under 1,000-year, 24-hour precipitation conditions, and shall be designed to contain the 100-year wet season precipitation without using the required 2 feet of freeboard.
  12. The surface impoundments shall be designed, constructed and maintained to prevent scouring and/or erosion of the liners and other containment features at points of discharge to the impoundments and by wave action at the water line.
  13. Any direct-line discharge to a surface impoundment shall have fail-safe equipment or operating procedures to prevent overfilling.
  14. Materials used to construct liners shall have appropriate physical and chemical properties to ensure containment of discharged wastes over the operating life, closure, and post-closure maintenance period of the surface impoundments.
  15. Materials used to construct LCRSs shall have appropriate physical and chemical properties to ensure the required transmission of leachate over the life of the surface impoundments and the post-closure maintenance period.
  16. LCRSs shall be designed, constructed, and maintained to collect twice the anticipated daily volume of leachate generated by each surface impoundment and to prevent the buildup of hydraulic head on the underlying liner at any time. The depth of the fluid in any LCRS sump shall be kept at the minimum needed for safe pump operation.
  17. Leachate removed from a surface impoundment's primary LCRS shall be discharged to the impoundment from which it originated.
  18. Leachate generation by a surface impoundment LCRS shall not exceed 85% of the design capacity of (a) the LCRS, or (b) the sump pump. If leachate generation exceeds this value and/or if the depth of the fluid in an LCRS exceeds the minimum needed for safe pump operation, then the Discharger shall immediately cease the discharge of waste, excluding leachate, to the impoundment and shall notify the Board in writing within seven days. Notification shall include a timetable for a remedial action to repair the upper liner of the impoundment or other action necessary to reduce leachate production.
  19. Solids which accumulate in the surface impoundments shall be periodically removed to maintain minimum freeboard requirements and to maintain sufficient capacity for surface impoundment leachate and for the discharge of wastes.
  20. Each surface impoundment constructed after the effective date of this Order shall be designed and constructed in accordance with Title 27 and this Order and approved by Board staff prior to operation. Prior to the beginning of construction for each new construction phase, a Final Design Report shall be submitted to the Board for review and approval and shall include, but not be limited to, the engineered design plans for the surface impoundments, the contract specifications, a construction quality assurance (CQA) plan to verify that construction specifications will be met, and a revised water quality monitoring plan. Approval of the final design report shall be submitted for approval by Board staff prior to construction of the surface impoundments. A final construction report shall be submitted for approval by Board staff after each phase of construction and prior to the discharge of waste into the constructed phase. The final construction report shall include, but not limited to, as -built plans for the surface impoundments, a CQA report with a written summary of the CQA program and all test results, analyses, and copies of the inspector's original field notes, and a certification as described in the Standard Provisions and Reporting Requirements.
  21.  

    Supervision and Certification of Construction

  22. All containment structures shall be designed and constructed under the direct supervision of a California registered civil engineer or a certified engineering geologist, and shall be certified by that individual as meeting the prescriptive standards and performance goals of Title 27 prior to waste discharge.
  23.  

    Surface Impoundment - Ponds Specifications

  24. The surface impoundment ponds 1, 2, 3, 4, and 5 shall have double liners with an intervening primary blanket-type LCRS, and vadose zone monitoring.
  25. The vadose zone monitoring shall be capable of measuring both saturated and unsaturated flows that may occur as a result of an outer liner leak.
  26. If leakage is detected by the vadose zone monitoring system of a surface impoundment, then the Discharger shall immediately notify the Board in writing within seven days. Notification shall include a time table for remedial action to repair the liners of the impoundment.
  27. Aerators used for evaporation enhancement may be installed for ponds 1, 4, and 5. Prior to installation, the Discharger shall submit the designs and plans to the Board for review and approval.
  28. Prior to removal of the solids accumulated in the ponds, sufficient samples shall be taken for their characterization and classification pursuant to Article 2, Subchapter 2, Chapter 3, Division 2 of Title 27. The rationale for the sampling protocol used, the results of this sampling, a rationale for classification of the solids, and a proposed disposal method shall be submitted to Board staff for review.
  29.  

    Class II Surface Impoundment Closure

  30. The closure of each surface impoundment shall be under the direct supervision of a California registered civil engineer or certified engineering geologist.
  31. At closure of surface impoundments, all residual wastes, including liquids, sludges, precipitates, settled solids, and liner materials and adjacent natural geologic materials contaminated by wastes, shall be completely removed and discharged to a waste management unit approved by Board staff. If after reasonable attempts, the Discharger demonstrates the removal of all remaining contamination is infeasible, the impoundment shall be closed as a landfill.

 

C. RECEIVING WATER LIMITATIONS

The concentration of waste constituents, including all monitoring parameters and Constituents of Concern, passing the Points of Compliance in receiving waters shall not exceed the Concentration Limits established in the Water Quality Protection Standard, pursuant to Monitoring and Reporting Program No. 98-183, which is attached to and made part of this Order.

 

D. FINANCIAL ASSURANCE

The Discharger shall obtain and maintain assurances of financial responsibility for closure and post-closure maintenance and initiating and completing corrective action for all known and reasonably foreseeable releases from the surface impoundments. The Discharger shall also establish and maintain an irrevocable closure fund or other means to ensure closure and post-closure maintenance of each waste management unit.

 

E. PROVISIONS

  1. The Discharger shall comply with the Standard Provisions and Reporting Requirements, dated August 1997, which are hereby incorporated into this Order. The Standard Provisions and Reporting Requirements contain important provisions and requirements with which the Discharger must comply. A violation of any of the Standard Provisions and Reporting Requirements is a violation of these waste discharge requirements.
  2. The Discharger shall comply with Monitoring and Reporting Program No. 98-183, which is attached to and made part of this Order. This compliance includes, but is not limited to, maintenance of waste containment facilities and precipitation and drainage controls and monitoring groundwater, the vadose zone, and surface waters throughout the active life of the waste management units and the post-closure maintenance period. A violation of Monitoring and Reporting Program No. 98-183 is a violation of these waste discharge requirements.
  3. The Discharger shall comply with all applicable provisions of Title 27 that are not specifically referred to in this Order.
  4. Obtain approval of the Construction Quality Assurance (CQA) Plan from the Executive Officer before construction begins.
  5. The Discharger shall maintain legible records of the volume and type of waste discharged to the surface impoundments and the manner and location of the discharge. Such records shall be maintained at the facility until the beginning of the post-closure maintenance period. These records shall be available for review by representatives of the Board and of the State Water Resources Control Board at anytime during normal business hours. At the beginning of the post-closure maintenance period, copies of these records shall be sent to the Board.
  6. The Discharger shall provide proof to the Board within sixty days after completing final closure that the deed to the surface impoundment facility property, or some other instrument that is normally examined during title search, has been modified to include, in perpetuity, a notation to any potential purchaser of the property stating that:
    1. the parcel has been used for disposal of liquid wastes;
    2. land use options for the parcel are restricted in accordance with the post-closure land uses set forth in the post-closure plan and in WDRs for the surface impoundment; and
    3. in the event that the Discharger defaults on carrying out either the post-closure maintenance plan or any corrective action needed to address a release, then the responsibility for carrying out such work falls to the property owner.
  7. The Discharger shall maintain waste containment facilities and precipitation and drainage controls, and shall continue to monitor groundwater, leachate from the surface impoundments, the vadose zone, and surface waters per Monitoring and Reporting Program No. 98-183 throughout the post-closure maintenance period.
  8. The Discharger or persons employed by the Discharger shall comply with all notice and reporting requirements of the State Department of Water Resources with regard to the construction, alteration, destruction, or abandonment of all monitoring wells used for compliance with this Order or with Monitoring and Reporting Program No. 98-183 as required by Section 13750 through 13755 of the California Water Code.
  9. The Board will review this Order periodically and may revise requirements when necessary.

 

F. REPORTING REQUIREMENTS

  1. The Discharger shall notify the Board in writing of any proposed change in ownership or responsibility for construction or operation of the facility. The Discharger shall also notify the Board of a material change in the character, location, or volume of the waste discharge and of any proposed expansions or closure plans. This notification shall be given 120 days prior to the effective date of the change and shall be accompanied by an amended Report of Waste Discharge and any technical documents that are needed to demonstrate continued compliance with these WDRs.
  2. The Discharger shall notify the Board within 24 hours of any flooding, equipment failure, slope failure, or other change in site conditions which could impair the integrity of waste facilities or of precipitation and drainage control structures.
  3. The Discharger shall provide by 31 July each year a water balance, based on present capacity and anticipated flows, to show that adequate capacity exist in the Class II surface impoundments for the following production period from August through March. If inadequate capacity exist, within 30 days, a plan shall be submitted to remedy the lack of capacity.
  4. In the event of any change in ownership of this waste management facility, the Discharger shall notify the succeeding owner or operator in writing of the existence of this Order. A copy of that notification shall be sent to the Board.
  5. The Discharger shall complete the tasks outlined in these WDRs and the attached Monitoring and Reporting Program No. 98-183 in accordance with the following time schedule:

 

Task Compliance Date

a. Submit a Construction Quality Assurance (CQA) Plan in accordance with Article 4, Subchapter 2, Chapter 3, Division 2 of Title 27 of CCR for Regional Board Approval

30 days prior to start of construction

b. Submit Preliminary Closure/Post-Closure Maintenance Plan per Title 27 Section 21769(b)(1) and Cost Analysis for corrective action on all known and reasonably foreseeable releases from the surface impoundments.

1 January 1999

c. Provide Financial Assurance to cover Closure and Post-Closure maintenance, and for all known and reasonably foreseeable releases from the surface impoundments.

30 days after approved Cost Analysis

d. Submit Water Quality Protection Standards with a list of proposed Concentration Limits for each monitoring parameter and constituent of concern

1 February 1999

e. Submit as-built plans, construction quality assurance, and certification report

 

30 days prior to discharge of waste

f. Submit a closure and post-closure maintenance plan that complies with Chapter 3, Subchapter 5, Article 1, Division 2 of Title 27 of the CCR

180 days prior to closure

 

I, GARY M. CARLTON, Executive Officer, do hereby certify the foregoing is a full, true and correct copy of an Order adopted by the California Regional Water Quality Control Board, Central Valley Region, on 11 September 1998.

 

 

 

___________________________________

GARY M. CARLTON, Executive Officer

 

 

pal/lsb:tartaric.wdr

CALIFORNIA REGIONAL WATER QUALITY CONTROL BOARD

CENTRAL VALLEY REGION

MONITORING AND REPORTING PROGRAM NO. 98-183

FOR

TARTARIC MANUFACTURING CORPORATION, INC.

PLANT #2

CLASS II SURFACE IMPOUNDMENTS

NEWMAN PLANT

STANISLAUS COUNTY

 

Compliance with this Monitoring and Reporting Program, and with the companion Standard Provisions and Reporting Requirements, is ordered by Waste Discharge Requirements Order No. 98-183. Failure to comply with this Program, or with the Standard Provisions and Reporting Requirements, constitutes noncompliance with the WDRs and with the Water Code, which can result in the imposition of civil monetary liability.

REPORTING

The Discharger shall report monitoring data and information as required in this Monitoring and Reporting Program and as required in the Standard Provisions and Reporting Requirements. Reports which do not comply with the required format will be REJECTED and the Discharger shall be deemed to be in noncompliance with the WDRs. In reporting the monitoring data required by this program, the Discharger shall arrange the data in tabular form so that the date, the constituents, the concentrations, and the units are readily discernible. The data shall be summarized in such a manner so as to illustrate clearly the compliance with waste discharge requirements or the lack thereof. Historical and current monitoring data shall be graphed at least once annually. Graphs for the same constituent shall be plotted at the same scale to facilitate visual comparison of monitoring data. A short discussion of the monitoring results, including notations of any water quality violations shall precede the tabular summaries.

Method detection limits and practical quantitation limits shall be reported. All peaks shall be reported, including those which cannot be quantified and/or specifically identified. Field and laboratory tests shall be reported in the quarterly monitoring reports. Quarterly monitoring reports shall be submitted to the Board by the 15th day of the month following the calendar quarter in which the samples were taken. The results of any monitoring done more frequently than required at the locations specified herein shall be reported to the Board.

An annual report shall be submitted to the Board which contains both tabular and graphical summaries of the monitoring data obtained during the previous twelve months. The report shall include a discussion of the progress toward re-establishment of compliance with waste discharge requirements and water quality protection standard and shall be submitted to the Board by 1 January each year.

B. REQUIRED MONITORING REPORTS

1. Water Quality Protection Standard Report

The Discharger shall submit the "Water Quality Protection Standard" report as required in WDRs No. 98-183.

2. Detection Monitoring Report

The Discharger shall submit reports of the results of detection monitoring in accordance with the schedules specified in this Monitoring and Reporting Program

3. Annual Monitoring Summary Report

The Discharger shall submit the Annual Monitoring Summary Report as specified in the Standard Provisions and Reporting Requirements.

4. Constituents-of-Concern (COC) 5 Year Report

The Discharger shall submit reports of the results of groundwater monitoring for the Constituents of Concern annually, or more frequently if required. The groundwater monitoring for COC Report shall alternate between the Fall and Spring seasons. The COC Report may be combined with a Detection Monitoring Report or an Annual Summary Report have a Reporting Period that ends at the same time.

5. Constituents-of-Concern (COC) Leachate Detection Report

The Discharger shall report to the Board by no later than 31 January of a given year the analytical results of the leachate sample taken the previous fall, including an identification of all detected COCs that are not on the COC list (non-COCs). When the sample is taken in spring, the Discharger shall report the analytical results to the Board no later than 1 August.

During any year in which a spring leachate retest is performed, the Discharger shall submit a report to the Board, by no later than 31 July of that year, identifying all constituents which must be added to the surface impoundment's COC list as a result of having been detected in both the (previous calendar year's) fall sample and in the spring retest sample.

Standard Observations

Each monitoring report shall include a summary and certification of completion of all Standard Observations for the surface impoundments, for the perimeter of the surface impoundments, and for the receiving waters. The standard observations shall be performed on a weekly basis and shall include those elements as defined in the Standard Provisions and Reporting Requirements.

C. MONITORING

If the Discharger, through a detection monitoring program, or the Board finds that there is a measurably significant evidence of a release from a surface impoundment or waste constituents over the water quality protection standards (established pursuant to Monitoring and Reporting Program No. 98-183) at or beyond the Points of Compliance, the Discharger shall notify the Board or acknowledge the Board's finding in writing within seven days, and shall immediately resample for the constituent(s) or parameter(s) at the point where the standard was exceeded. Within 90 days, the Discharger shall submit to the Board the results of the resampling and either:

a. a report demonstrating that the water quality protection standard was not, in fact, exceeded; or

b. an amended Report of Waste Discharge for the establishment of a evaluation monitoring program, per Section 20425 of Title 27, which is designed to assess the nature and extent of the release from the unit and to design a corrective action program meeting the requirements of Section 20430.

 

If the Discharger, through an evaluation monitoring program, or the Board verifies that water quality protection standards have been exceeded at or beyond the Points of Compliance, the Discharger shall notify the Board or acknowledge the Board's finding in writing within seven days. Within 180 days, the Discharger shall submit to the Board an amended Report of Waste Discharge for the establishment of a corrective action program, per Section 20420 of Title 27, which is designed to achieve compliance with the water quality protection standards.

D. REQUIRED MONITORING PROGRAMS

1. Waste Discharge Monitoring

The Discharger shall monitor all wastes discharged to the Class II surface impoundments on a monthly basis and report to the Board as follows:

Table 1 - Waste Discharge Monitoring
Parameters Units Frequency

Quantity Discharged

Remaining Capacity

Minimum Freeboard

gallons

acre-feet

Ft. & Tenths

Quarterly

Quarterly

Quarterly

 

2. Surface Impoundments

Surface impoundment samples shall be collected in a convenient location at least 200 feet from the influent structure. Liquids in the surface impoundments shall be sampled for the following:

Table 2 - Surface Impoundment Monitoring
Parameters Units Frequency

Field Parameter

Temperature

Specific Conductance

pH

Constituents of Concern

Flow Rate

Freeboard

Total Dissolved Solids

Chloride

Sulfate

Constituents of Concern

Nitrate Nitrogen

Total Hardness

Chemical Oxygen Demand (COD)

Calcium

Magnesium

Potassium

Bicarbonate

Sulfate

Iron

Copper

Zinc

 

oC

T mhos/cm

pH number

 

gallons/month

Ft. & Tenths

mg/l

mg/l

mg/l

 

mg/l

mg/l

mg/l

mg/L

mg/L

mg/L

mg/L

mg/L

mg/L

mg/L

mg/L

 

Semi-Annually

Semi-Annually

Semi-Annually

 

Monthly

Weekly

Weekly

Weekly

Weekly

 

Weekly

Weekly

Weekly

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

3 Groundwater Monitoring

The following monitoring program shall be implemented at the facility to determine compliance with the Water Quality Protection Standards, state action levels, and to monitor impacts to the groundwater by the surface impoundments.

Groundwater elevation shall be measured semi-annually in all monitoring wells at the facility. Groundwater elevations shall be plotted to produce a contour map for groundwater zone.

The groundwater quality monitoring network shall consist of the following wells:

MW-1 and MW-5 monitor "background" water quality and MW-3, MW-4, MW-6, and MW-7 monitor the unconfined aquifer. Replacement wells or alternative monitoring wells to be sampled must be approved by staff before changes to this monitoring and reporting schedule can be made.

Each monitoring well shall be purged three times its well volume or until dry prior to sampling. Metal analysis shall be reported as dissolved (filter). The Discharger is required to perform sampling, analysis, and observations according to the schedule in Table 2

Table 3 - Groundwater Monitoring
Parameters Units Frequency

Field Parameter

Groundwater Elevation

Temperature

Specific Conductance

pH

Constituents of Concern

Total Dissolved Solids

Sulfate

Nitrate Nitrogen

Potassium

Bicarbonate

Sulfate

Calcium

Chloride

Chemical Oxygen Demand (COD)

Magnesium

Iron

Copper

Zinc

 

Ft., & hundredths, MSL

oC

T mhos/cm

pH number

 

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

 

Quarterly

Semi-Annually

Semi-Annually

Semi-Annually

 

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

Semi-Annually

 

4. Vadose Zone Monitoring

The vadose zone monitoring system consists of "pan-type" lysimeters. Grab samples shall be collected from the pan lysimeter of each surface impoundment and analyzed for the parameters in Table 4.

 

Table 4- Vadose Zone Monitoring
Parameters Units Frequency

Field Parameter

Flow Rate

Temperature

Specific Conductance

pH

Constituents of Concern

Total Dissolved Solids

Sulfate

Nitrate Nitrogen

Chloride

Chemical Oxygen Demand (COD)

Calcium

Chloride

Magnesium

Iron

Copper

Zinc

 

gallons/month

oC

T mhos/cm

pH number

 

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

 

Monthly

Quarterly

Quarterly

Quarterly

 

Quarterly

Quarterly

Quarterly

Quarterly

Quarterly

Annually

Annually

Annually

Annually

Annually

Annually

 

5. LCRS Monitoring

All LCRS sumps shall be inspected quarterly for leakage. Upon detection of leakage in a previously dry LCRS, the Discharger shall immediately collect a grab sample of the leakage and shall continue to grab sample the leakage at the following frequencies thereafter. The LCRS shall be sampled and analyzed for the following:

 

Table 5 - LCRS Monitoring
Parameters Units Frequency

Field Parameter

Flow Rate

Temperature

Specific Conductance

pH

Constituents of Concern

Total Dissolved Solids

Nitrate Nitrogen

Chloride

Chemical Oxygen Demand (COD)

Total Hardness

Calcium

Chloride

Magnesium

Potassium

Sulfate

Bicarbonate

 

gallons/month

oC

T mhos/cm

pH number

 

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

 

Monthly

Quarterly

Quarterly

Quarterly

 

Quarterly

Quarterly

Quarterly

Quarterly

Quarterly

Annually

Annually

Annually

Annually

Annually

Annually

All LCRSs shall be tested annually to demonstrate operation in conformance with waste discharge requirements. The results of these tests shall be reported to the Board and shall include comparison with earlier tests made under comparable conditions.

 

6. Surface Water Monitoring

Surface water samples shall be sampled at upstream and downstream stations during the first storm of the rainy season which produces significant flow and quarterly when water is present. Grab samples shall be analyzed for the following:

 

Table 6 - Surface Water Monitoring
Parameters Units5 Frequency

Field Parameter

Flow Rate

Temperature

Specific Conductance

pH

Constituents of Concern

Total Suspended Solids

Nitrate Nitrogen

Chloride

Chemical Oxygen Demand (COD)

Total Hardness

Calcium

Chloride

Magnesium

Potassium

Sulfate

Bicarbonate

 

gallons/month

oC

T mhos/cm

pH number

 

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

mg/l

 

Monthly

Quarterly

Quarterly

Quarterly

 

Quarterly

Quarterly

Quarterly

Quarterly

Quarterly

Annually

Annually

Annually

Annually

Annually

Annually

 

E. WATER QUALITY PROTECTION STANDARDS

The Water Quality Protection Standard (Standard) shall consist of the following elements:

1. Constituents of Concern 4. Points of Compliance

2. Concentration Limits 5. Compliance Period

3. Monitoring Points

Each of these is described as follows:

1. Constituents of Concern

The ‘COC list' (list of Constituents of Concern required under 27 CCR 20395) shall include all constituents listed in Tables 1 and 2 and in Waste Discharge Requirements Order No. 98-183. The Dischargers shall monitor all COCs every five years, or more frequently as required under the corrective action monitoring program

2. Concentration Limits

The Discharger shall determine the Concentration Limit for any given Constituent of Concern or Monitoring Parameter in a given monitored medium(i.e., groundwater and surface water) at the landfill shall be as follows, and shall be used as the basis of comparison with data from the Monitoring Points in that monitored medium:

a. The mean (or median, as appropriate) and standard deviation (or other measure of central tendency, as appropriate) of the constituent's background data; or

b. The constituent's background value, established anew during each Reporting Period using only data from all samples collected during that Reporting Period from the Background Monitoring Points for that monitored medium. Either:

1) The mean (or median, as appropriate) and standard deviation (or other measure of central tendency, as appropriate) of the constituent's background data; or

2) The constituent's MDL, in cases where less than 10 percent of the background samples exceed the constituent's MDL; or

c. A concentration limit greater than background, as approved by the Board for use during or after corrective action.

3. Monitoring Points

The groundwater monitoring points for detection and evaluation monitoring shall be background monitoring wells MW-1 and MW-5, and downgradient wells MW-2, MW-3, MW-4, MW-6, and MW-7. The surface water monitoring points for detection monitoring shall be S-1. The unsaturated monitoring point for the detection monitoring shall be collected from the lysimeters, LS-1, LS-2 and LS-3, LS-4, and LS-5 beneath the compositely lined portion of surface impoundment unit.

4. Points of Compliance

The points of compliance for groundwater are monitoring wells MW-2, MW-3, MW-4, MW-6, and MW-7. The points of compliance for surface water are monitoring stations S-1. The points of compliance for unsaturated zone are LS-1, LS-2, LS-3, LS-4, and LS-5..

5. Compliance Period

The Compliance period is the number of years equal to the active life of the surface impoundments plus the closure period. Each time the Water Quality Protection Standard is exceeded (i.e., a release is discovered), the surface impoundment begins a Compliance Period on the date the Board directs the Dischargers to begin an Evaluation Monitoring Program. If the Discharger's Corrective Action Program (CAP) has not achieved compliance with the Standard by the scheduled end of the Compliance Period, the Compliance Period is automatically extended until the surface impoundment or landfill has been in continuous compliance for at least three consecutive years.

The Dischargers shall implement the above monitoring program on the effective date of this Order.

 

 

Ordered by: __________________________________

GARY M. CARLTON, Executive Officer

11 September 1998

(Date)

 

PAL/lsb:tartaric.mrp

INFORMATION SHEET

 

 

 

TARTARIC MANUFACTURING CORPORATION, INC.

PLANT #2

CLASS II SURFACE IMPOUNDMENTS

NEWMAN PLANT

STANISLAUS COUNTY

 

 

Tartaric Manufacturing Corporation, Inc. constructed three Class II surface impoundments, Ponds 1, 2, and 3, for the processing of calcium tartrate. The plant collects "lees", a semi-solid paste (10 to 20% humidity), remaining from the production of wine, for the purpose of leaching out calcium tartrate. The facility is in the City of Newman at an elevation of 70 feet above mean sea level. Tartaric is planning to construct a solid removal system that includes two 25,000 cubic feet concrete settling basins and two additional Class II surface impoundments, Ponds 4 and 5.

 

The process water, containing primarily potassium sulfate, small amount of lees, calcium hydroxide and water, will first flow to the solids removal system for solids settling. The water will then flow to the Class II surface impoundments for evaporation. The pH will be between 6 and 9. The wastes are classified as designated under Title 27.

 

Pan-lysimeters will be placed underneath all five Class II surface impoundments and will act as leachate collection system. All Class II surface impoundments and the solids removal system have leachate collection and recovery system (LCRS).

 

The climate at the site is such that evaporation is over 47 inches per year, while rainfall is less than 10 inches per year.

 

Groundwater beneath the site occurs in three zones. These are (1) the unconfined aquifer from 10 to approximately 140 feet below ground surface; (2) the confined aquifer from approximately 140 to 800 feet below ground surface, ad (3) the water within consolidated rocks 800 feet below ground surface. The strata in the unconfined aquifer consists mostly of sand, silty clay, sandy silt and clayey/sandy silt, with some gravels. The strata in the confined aquifer is similar and lies below a massive clay zone known as the Corcoran Clay. Little information is known about the consolidated rocks zone. Monitoring wells will be installed in unconfined aquifer for detection monitoring purposes.

 

Surface water drainage is to an unnamed dry stream which flows east into San Joaquin River.

 

 

9.11.98

pal:lsb:tartaric.inf.